Waukesha, Wisconsin-Walter's indexable turning inserts are designed for applications that require soft cutting and high precision. This is achieved through the FP2 geometry, which is a high positive (18°) rake angle geometry with soft honing to ensure reduced cutting forces and vibration trends. High tool life is achieved through WEP10C coated cermet material with multilayer TiCN TiAlN PVD coating and fine cermet micrograins. The combination of edge treatment and grade also ensures long-term dimensional stability, thereby increasing the productivity of mass production.
The new FP2 geometry also uses "negative tolerance" or "maximum fillet radius" tolerances. This allows for a stronger corner radius than the standard ISO/ANSI corner radius. For example, to machine a shoulder with a fillet radius of 0.0157", an ANSI-0.5 fillet radius (0.0078") is usually required. However, for FP2 geometry, 1M tolerance (equivalent to ANSI 0.0157" but 0.0146" ±0.0008" tolerance corner radius) can be used. The advantage is that a stronger corner radius can extend tool life and improve the surface finish of the same machining. The new insert is very suitable for finishing thin-walled parts, small diameter parts, long parts, parts with unstable clamping, and fine boring applications.