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Cycloid machining requires dynamics and stability because the tool moves at a very high feed rate inside the material, and then moves at the maximum feed rate outside the material. Inovatools offers a series of TSC tool solutions, depending on the application and deep cavity, the machining time is shorter compared to traditional slot milling methods.
When complex and/or deep contours must be created at high feed rates and low cutting forces, cycloid speed cutting (TSC) is the perfect machining strategy. All you need to start is a state-of-the-art programming system, such as Solid CAM iMachining or Hypermill with Maxx Machining. In addition, machine kinematics and drives should be able to withstand high speed and dynamic load changes. After all, special TSC tools need to move along their overlapping elliptical orbiting path, traversing the entire length of the cutting edge, and passing the material to be removed in absolutely perfect time. Therefore, under high-speed conditions and greatly reduced vibration, users can achieve faster processing times and less wear than traditional full-slot milling—especially under critical use conditions or difficult-to-cut materials.
"Trotch Speed Cutting" (TSC) is a dynamic milling method that combines an ideal cutting speed with a continuous elliptical/circular path calculated based on the average chip thickness. It is also called trochoidal milling or slot milling. Compared with traditional full-slot milling, due to the almost constant cutting force, machining with the smallest possible tool is the most effective and economical strategy.
TSC milling (right) is a combination of circle milling (left) and full slot milling (middle). (Source: Inovatools)
Inovatools' 2021 TSC catalog has a wide range of professional tool concepts-including TSC solutions optimized in terms of SC, geometry, chip clearance and coating, suitable for various materials, such as special alloys, hardened steel, tempered steel, Inox , General structural steel, aluminum, composite materials and plastics.
Examples include four-edged SC hybrid milling cutters with ultra-smooth Varocon high-performance coating (595...), steel and Inox HPC and TSC milling cutters, and SC dynamic milling cutters (591...; 597...; 598. .., 592...), they come in a variety of designs and sizes, suitable for TSC applications in steel, Inox and GGG.
Due to the unique tool design using special ultra-fine grain cemented carbide with balanced mixing ratio, optimized geometry and chip flutes, and high-performance, application-focused coatings, Inovatools' TSC milling solution series can ensure High performance, high quality and integrity. One of the advantages of these milling cutter designs is the best chip breaking characteristics, resulting in short, fragile chips. The milling cutter quickly removes all chips from the contact area, which also helps to reduce the heat generated during the cutting process. This can protect the tool and the workpiece. In this way, many Inovatools tools can be operated at high cutting depths, high cutting speeds and high feeds, and machining forces are evenly distributed over the entire length of the cutting edge-if necessary, in dry machining processes In the operation.
Inovatools' TSC tool series also helps to improve the cutting performance of aluminum, plastics and composite materials such as GFK and CFK. The three-edge TSC-SC dynamic milling cutter (2.414...; 2.410...) has a diameter range of 6 mm to 20 mm, and is optimized to meet these special cutting requirements.
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